Ronco Machine | Expert Control Systems & Automation Solutions for Manufacturing Efficiency

PAPER CONVERTING INDUSTRY

RAW MATERIAL COST SAVINGS

PROBLEM:

Tissue & Towel core winders are direct costs to the consumer with no practical or financial benefit.

SOLUTION:

Convert from two ply to single ply core production to reduce the points of glue required in production. Reduce the number of core paper spools needed to produce while producing an equal number of cores.

COST SAVINGS:

10% per equal number of cores, 3% in paper savings, 15% labor savings.

RMI reduced usage from 245 to 5 gallons per week, reducing cost from $5,500 to $100 weekly, and decreased the annual fee from $286,000 to $5,200.

FOOD PRODUCT PRODUCTION INDUSTRY

RAW MATERIAL OPTIMIZATION

PROBLEM:

The machine’s PLC (Programmable Logic Controller) was obsolete and could not be reprogrammed to increase production.

SOLUTION:

Replace the machine’s existing PLC with a new, state of the art PLC and reprogram the machine to produce product at much higher rates.

PRODUCTION INCREASE:

Pre- PLC upgrade – 3 trays per minute | Post-PLC upgrade – 7 trays per minute | 133% increase in production.

Upon completion, production was optimized from 300 units to 700 units per hour without any additional fees (133% production increase).

PHARMACEUTICAL INDUSTRY

APPLICATION ACCURACY

PROBLEM :

Inconsistent drug dispensing, resulting in inconsistent patient results.

SOLUTION :

High precision drug to substrate application equipment.

RESULT :

212% increase in patient results and overall satisfaction.

Our automated adhesive dispensing system successfully reduced the total number of injuries from 212 per year to zero, resulting in millions in savings.

PLASTICS INDUSTRY

WASTE RECLAMATION

PROBLEM :

Trimmed sheet “edge waste” is unidentifiable thus precluding recycling and is added to the manufacturers waste stream.

SOLUTION :

Laser cut/trim the two outside edges of the extruded sheet and add labels to all trimmed edge pieces to allow recycling into the product stream and not into the waste stream.

COST SAVINGS :

20% reduction in the waste stream for these products.

Our innovative solution enabled our client to repurpose 100% of all recyclable material annually.

TIMBER INDUSTRY

CONTROLS UPGRADE

PROBLEM :

Outdated PC based production and controls schemes.

SOLUTION :

Replace all antiquated process controls with new electronic hardware and control narratives.

RESULTS :

A 400% increase in overall production.

With RMIs custom solution, our client increased capacity to 64 trees per day, resulting in a total annual increase from 5,824 to 23,296 trees per year.

UNIVERSAL INDUSTRIES

MACHINE OPTIMIZATION

PROBLEM :

Very expensive industrial machinery is subject to widely inconsistent lubrication schedules, resulting in unscheduled outages and downtime.

SOLUTION :

Install an RMI automated lubrication system to lubricate the machine according to a pre-determined schedule, without the need to pause production or cope with unscheduled outages.

RESULTS :

5% Cost savings on machine oiling labor.

Based on 2 hours of scheduled lubrication per week/per machine, machine owners will realize a 5% cost savings on machine oiling labor alone per machine, per year with a RMI lube system.

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CORE VALUES

PAPER CONVERTING INDUSTRY

RAW MATERIAL COST SAVINGS

PROBLEM:

SOLUTION:

COST SAVINGS:

RMI reduced usage from 245 to 5 gallons per week, reducing cost from $5,500 to $100 weekly, and decreased the annual fee from $286,000 to $5,200.

FOOD PRODUCT PRODUCTION INDUSTRY

RAW MATERIAL OPTIMIZATION

PROBLEM:

SOLUTION:

PRODUCTION INCREASE:

Upon completion, production was optimized from 300 units to 700 units per hour without any additional fees (133% production increase).

PHARMACEUTICAL INDUSTRY

APPLICATION ACCURACY

PROBLEM :

SOLUTION :

RESULT :

Our automated adhesive dispensing system successfully reduced the total number of injuries from 212 per year to zero, resulting in millions in savings.

PLASTICS INDUSTRY

WASTE RECLAMATION

PROBLEM :

SOLUTION :

COST SAVINGS :

Our innovative solution enabled our client to repurpose 100% of all recyclable material annually.

TIMBER INDUSTRY

CONTROLS UPGRADE

PROBLEM :

SOLUTION :

RESULTS :

With RMIs custom solution, our client increased capacity to 64 trees per day, resulting in a total annual increase from 5,824 to 23,296 trees per year.

UNIVERSAL INDUSTRIES

MACHINE OPTIMIZATION

PROBLEM :

SOLUTION :

RESULTS :

Based on 2 hours of scheduled lubrication per week/per machine, machine owners will realize a 5% cost savings on machine oiling labor alone per machine, per year with a RMI lube system.

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